Methods that can improve the processing efficiency of ceramic machinery and equipment
2023-01-16 18:07
1. The operator is not familiar with the equipment, does not know how to adjust the equipment state to the best, and needs to strengthen the learning of machine performance and skill proficiency through daily production.
2. The saw blade used in cutting does not match, cutting workpieces of different hardness or thickness can be replaced according to the needs of the cutting saw blade, hardness, sharpness is not enough saw blade cutting harder workpiece, not only reduce efficiency, but also consume additional saw blade, so it is very important to choose a reasonable cutting blade.
3. For ordinary tiles with low hardness, the speed of the cutting motor and the pushing speed of the belt or cutting table can be appropriately increased during processing to complete the cutting faster.
4. The saw blade and the workpiece friction will produce a lot of heat, high heat can easily lead to the saw blade and the workpiece chipping, not only waste materials, additional replacement of the saw blade is more time-consuming, so the water flow for cooling must be stable and sufficient.
5. In addition to the heat generated by the saw blade and the workpiece, there is also the heat generated by the operation of the cutting motor and the numerical control system, the cutting motor overheating will automatically stop under the protection mechanism, and it needs to be cooled before it can be started again, and the numerical control system is overheated, the system response will be slow and stuttering, affecting the normal operation of the equipment. Therefore, in high temperature weather or long-term operation of equipment, it is necessary to reasonably arrange the operating time of the equipment and properly stop for heat dissipation.
6. Sometimes it is necessary to carry out a variety of processing on the same workpiece, chamfering, grooving, etc. or the same processing with different requirements, such as 14 head tile arc edge polishing machine, can be chamfered 30, 45, 60 degrees, but only one of the angles can be selected for processing, if a batch of tiles need to be chamfered at two different angles, then how to arrange the site and equipment? If the number of tiles in this batch is small, you can first complete the chamfering processing of one side of the tile, then adjust the equipment, and transfer the tile through manual handling to continue processing the other side; However, if the number of tiles is huge, more auxiliary equipment is needed to assist in processing, and even the connection between different processing function equipment, the so-called processing line, these need to be planned by the processing plant itself or planned by the equipment manufacturer.
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